: | Jun 14, 2004 |
. | Remove the intake manifold. |
. | Evacuate the A/C system. |
. |
Raise and support the vehicle. |
. | Drain the cooling system. |
. | Remove the driver side front seat. |
. | Remove the instrument panel upper section. |
. | Release the 3 ground cables from the driver side
lower A-pillar.
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. | Disconnect the 5 electrical connectors from the
driver side lower A-pillar. ![]() |
. | Release the 3 ground cables from the passenger
side lower A-pillar.
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. | Disconnect the heater motor electrical connector. |
. | Disconnect the 5 electrical connectors from the
passenger side lower A-pillar. ![]() |
. | Disconnect 2 central junction box (CJB)
electrical connectors. ![]() |
. | Disconnect 2 electrical connectors from the instrument panel center reinforcement. |
. |
If installed, disconnect the instrument panel center reinforcement fibre optic cables.
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. | Remove the heater housing center ducts. ![]() |
. | Disconnect the steering column intermediate
shaft from the steering column.
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. | Release the heater housing from the instrument
panel carrier.
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. | Remove the plenum chamber panel. |
. | Remove the instrument panel carrier to bulkhead
Torx bolt. ![]() |
. | With assistance, remove the instrument panel.
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. |
Disconnect 2 heater hoses from the bulkhead.
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. | Release 2 A/C lines from the body.
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. |
Release 2 A/C lines from the bulkhead.
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. | Remove the 2 adaptor panels.
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. | Disconnect 2 drain tubes from the heater
housing. ![]() |
. | Remove the driver side footwell duct.
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. | Remove the passenger side footwell duct.
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. | Driver side: Remove the heater housing to
bulkhead Torx bolt. ![]() |
. | Passenger side: Remove the heater housing to
bulkhead Torx bolt. ![]() |
. | Remove the heater housing. |
. | Disconnect the evaporator core temperature sensor electrical connector. |
. | Release the heater core housing.
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. | Remove the evaporator core.
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. | Install the evaporator core.
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. | Secure the heater core housing.
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. | Connect the temperature sensor electrical connector. |
. | Install the heater housing. |
. | Passenger side: Install the heater housing to bulkhead Torx bolt and tighten to 6 Nm (4 lb.ft). |
. | Driver side: Install the heater housing to bulkhead Torx bolt and tighten to 6 Nm (4 lb.ft). |
. | Install the footwell ducts.
|
. | Connect the drain tubes to the heater housing. |
. | Install the adaptor panels.
|
. | Secure the A/C lines to the bulkhead.
|
. | Secure the A/C lines to the body.
|
. | Connect the bulkhead heater hoses. |
. | With assistance, install the instrument panel.
|
. | Install the instrument panel carrier to bulkhead Torx bolt and tighten to 25 Nm (18 lb.ft). |
. | Install the plenum chamber panel. |
. | Secure the heater housing.
|
. | Connect the steering column intermediate shaft.
|
. | Install the heater housing center ducts. |
. | Connect the instrument panel center reinforcement fibre optic cables. |
. | Connect the instrument panel center reinforcement electrical connectors. |
. | Connect the CJB electrical connectors. |
. | Connect the heater motor electrical connector. |
. | Connect the electrical connectors to the passenger side lower A-pillar. |
. | Connect the ground cables to the passenger side
lower A-pillar.
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. | Connect the electrical connectors to the driver side lower A-pillar. |
. | Connect the ground cables to the driver side
lower A-pillar.
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. | Install the instrument panel upper section. |
. | Install the front seat. |
. | Recharge the A/C system. |
. | Refill the cooling system. |
. | Install the intake manifold. |